Two-Step Silane Cross-Linkable PE Overhead Insulation Compound Silane XLPE Material

Product Description

ZC-3201 Silane XLPE Insulation Compound of Sioplas Method for Cable up to 3kV
It is a two-step silane polyethylene insulating material, using high-quality polyethylene resin, adding imported silane coupling agent and initiator to prepare grafted polyethylene (material A), and using high-quality imported organotin catalyst, antioxidant, etc. to prepare catalytic masterbatch (material B). The production uses industry-leading loss-in-weight scales and extruders with uniform and stable formulations and reliable processes. It is used for insulating layer of XLPE cable up to 3kV, insulating layer of overhead insulated cable up to 10kV. It has excellent extrusion performance, fast production speed, high surface finish, stable & reliable physical and chemical indicators.

Product			Silane XLPE insulation compounds
Product code			3201	3211	3232	3241	3251
Description			Sioplas 3kV	Sioplas 10kV	Monosil 3kV	Monosil 10kv	Monosil 10kv
Standard		Test Method
Density(g/cm³)		ASTM   D792	0.92±0.01	0.92±0.01	0.92±0.01	0.92±0.01
Tensile strength(Mpa)		IEC 60811-1-1	20.0	18.5	20.0	18.5	22.0
Elongation at break (%)			600	460	520	510	640
MFI  2.16kg &190ºC (g/10min)		ASTM D1238	1	0.8
Ageing Behavior	Tensile strength variation (%)	IEC 60811-1-2	+5	+5	+7	+5	+6
	Elongation variation (%)		-6	-6	-6	-6	-7
Hot set @200ºC 15min, 0.2Mpa	Elongation under the load(%)	IEC 60811-2-1	60	50	60	50	60
	Permanent deformation after cooling(%)		-3	-3	0	-3	0
Gel content(%)		ASTM   D2765	65		65
Low  temperature bittleness @-76ºC		ASTM D746	(0/30)pass	(0/30)pass	(0/30)pass	(0/30)pass	(0/30)pass
Volume  resistivity (Ω·cm)		IEC 60093	1x1015	6x1014	1x1015	5x1014	6x1014
Dielectric strength(MV/m)		IEC 60243-1	38	37	38	37	30
Dissipation factor 20ºC, 50HZ		IEC 60250	2x10-4	2x10-4	2x10-4	2x10-4	5x10-5
Dielectric constant 20ºC, 50HZ		IEC 60250	1.7	1.7	1.7	1.7

Typical values in the table are measured under the condition that the material is fully crosslinked, and if suficient crosslinking is not achieved, the performance of the material may be different.

Product Details

Production Workflow Chart

Application

Company Profile

Nanjing Zhongchao New Materials Corporation is a leading polyolefin compounds manufacturer in the power and telecommunication industry since its establishment in 2011. We garnered clients worldwide, earning Export Excellence Award and showcasing our international success. Our commitment to green innovation and delivering client profits drives our goal to be China's top provider of polyolefin and polyethylene compounds. To all our valued clients, we warmly welcome you to visit Zhongchao and witness firsthand the excellence of our high-quality compounds and solutions.

Cooperative clients

FAQ

Quality Objectives                                                     
Zero defect                                                          
On-Time delivery                                                          
Zero customer complaint

Quality Policy
Quality Assurance:To satisfy customers' requirements
To achieve"Zero-defect" goal.   

Production Management:
Quality is made by production not by Q.C.

Responsibility
Abide by government rules, establish low-emission working condition, reduce pollution in circumstance, improve anti-pollution measures, save energy, reduce percent of defective products, ensure products quality and safety. Make sure water resource clean, keep worker's health to establish perfect healthy policy.

The Mission of R&D center is to create best plastic solutions for Wire & Cable Manufacturers
We have a high-quality research and development team,equipped with complete test equipment testing center and pilot plant, to the greatest extent possible to meet customer demand .

Customized product development
Customised product development depends on your needs. Our new material products are manufactured to meet your technical specifications.

New design and product development
New design and product development is more project-oriented where we create new products with new properties to anticipate and meet future customer trends. There are two new types of compound we are focusing on which can used in Solar battery insulation wire,Shipboard , Telecom Cables and High speed train. It is supposed to be released in the middle of next year.

University Cooperation
Further value will be created via cooperations with customers and universities. We have cooperated with XiAn JiaoTong University  and  Harbin University of Science and Technology.ZCNM provide annual scholarships and internship opportunities to high performing postgraduate and undergraduate students within these fields. The Innovation Centre will respond to market needs and enhance education and know-how in plastic new material development .The Innovation Centre brings scientists, engineers and technicians together to ensure that Zhongchao products continue to provide the best value to our customers.